LP Print Shops
For screen printers & growing print shops
Yesterday: 500 shirts per order.
Today: 25 shirts, and the same setup.
Customers order smaller runs, more often, with more designs. In screen printing every job still needs films, screens and registration for every colour, so the setup lands on fewer shirts. Price it in and you lose the job. Leave it out and you lose the margin.
aeoon industrial DTG has no setup per job. Ten shirts or five hundred, same workflow, so small orders become work you can price with confidence again.
- Made in Austria since 2011
- GOTS & OEKO-TEX approved water-based inks
- Built for multi-shift production
Example values. Replace them with your own numbers.
Your setup cost on every shirt today$4.804 screens × $30 = $120 setup on 25 shirts
With aeoon DTG: no setup per job. Your print cost per shirt depends on garment, design size and ink coverage. We calculate it with your designs in a livestream.
Setup cost per screen includes films, coating, exposure, registration and reclaiming per screen. Setup only, without ink, garment and labour.
What changes in your shop
Small orders are not the problem. Setup is.
Order sizes are shrinking across the industry. Here is what that does to a screen printing shop, and what it looks like with an aeoon system on the floor.
Pricing
Ten shirts barely cover the setup. You quote high and lose the job, or quote low and lose the margin.
No setup per job, so the order size no longer dictates your price. You can quote ten pieces as confidently as five hundred.
Lost customers
Small orders, reorders and personalised pieces went to online print-on-demand shops.
Win them back with short runs, fast reorders straight from the file and names or numbers on every piece, made in your own shop.
Setup
Films, screens, exposure and registration, for every colour, before the first shirt is printed.
Load the file and print. The first shirt off the machine is a finished product, not a test.
Colours
Every extra colour means another screen and another cost. Photos and gradients are a problem.
Full colour at no extra setup, including gradients and photo prints. Gamut expansion colours bring prints closer to RGB designs and Pantone references.
Growth
More volume meant more presses, more people, more space.
Start with Smart Factory ONE and grow to PRO or FLOW in the same ecosystem. Machine, pretreatment and software from one partner.
Keep the long runs. Win back the short ones.
Screen printing is still hard to beat for very long runs of simple designs, and that is where your prices hold. Adding DTG doesn't mean scrapping your presses. Move the jobs that hurt your margin to DTG: short runs, many colours, personalised pieces, reorders.
In a livestream we go through your real job mix and show where the line sits for your shop.
Book a live demoKeep on the press
- Long runs, 1–2 colours
- Special inks & effects on press
- Plastisol jobs
Move to aeoon DTG
- Runs from 1 to a few hundred
- Photo prints & gradients
- Names, numbers, personalisation
- Fast reorders from the file
Your way in: the aeoon Smart Factory
Win back small orders without adding staff. Every concept is a complete package: machine, pretreatment, Pixel RIP print software and the Milow production software.
All-in-one in the smallest footprint: pretreatment, printing and heat fixation in one machine.
- Output
- up to 60 garments/h*
- Operators
- one
- Materials
- cotton, polyester, blends
For print shops with limited space and staff that want to say yes to every small order.
All-in-one at industrial scale, one operator, widest colour gamut in the range.
- Output
- up to 100 garments/h*
- Operators
- one
- Materials
- cotton, polyester, blends
For shops that already print in volume and want more output without more staff.
A modular line with its own pretreatment line, so pretreatment never becomes the bottleneck.
- Output
- up to 180 prints/h*
- Formats
- front station up to 100 × 200 cm
- Growth
- station by station
For high-volume production, large formats and multi-shift operation.
Not sure which one fits? Compare all three concepts, the all-in-one workflow and Milow.
Explore the Smart Factory →* ONE and PRO: finished garments from one integrated process. FLOW: printing output of the Kyo Plus; pretreatment runs separately on the PTB Line Up. Output depends on design, material, operator and production setup; based on a 40 × 20 cm print size.
Built for production, not the showroom
Made in Austria
Developed and built in Kramsach, Tyrol, since 2011.
Certified inks
Water-based pigment inks approved by GOTS and OEKO-TEX.
Multi-shift ready
Industrial mechanics and closed-loop ink systems for continuous operation.
See it before you decide
A free sample box on your desk, or a live demo from our factory, before you invest.
Read the customer story →
“The Compact fits great in our production flow and it has a great runtime.”Nicolas Bila, COO & Graphic Designer, aeoon customer in Denmark
Feel the difference in your own hands.
Photos can't show hand feel, wash results or how white ink sits on a black shirt. The sample box can.
- Real DTG production prints, free of charge
- Printed on the Compact Ai1 or on industrial production systems such as Kyo
- On the material you choose: cotton, blends or polyester
Prefer to see it running? Book a livestream from our factory
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- 1 · Contact
- 2 · Shipping & samples
- Done
Get your free sample box
Real industrial DTG prints on different garments and colours. Wash them, stretch them, compare them.
Questions print shops ask us
Can I really make money on 10 or 20 piece orders?
Without setup per job, the cost per shirt no longer depends on the order size. What it is depends on the garment, design size and ink coverage. In a livestream we calculate it with your designs and your real order sizes, so you know your price before you invest.
Does DTG pay off next to my screen printing?
It depends on your job mix. DTG earns its place on short runs, multi-colour designs and personalisation, where screen setup eats your margin. Long runs of simple designs often stay on the press.
Do I need to pretreat garments?
For dark garments, yes. On Smart Factory ONE and PRO, pretreatment is built into the machine, so one operator runs pretreatment, printing and heat fixation. Smart Factory FLOW uses a separate PTB pretreatment line, so pretreatment never becomes the bottleneck. We help you pick the setup that fits your volumes.
Is the software included?
Yes. Every Smart Factory package includes the print software and the Milow production software. Milow is licensed monthly by connected stations, and the first three months are included from commissioning. More about Milow →
Which garments can I print?
Cotton, cotton blends and polyester. Order the free sample box and choose the material you want to see printed.
Are the inks safe and sustainable?
aeoon uses water-based pigment inks approved by GOTS and OEKO-TEX.