Smart Factory

Less handling. Automatic RIP. Full transparency. Faster delivery.

The aeoon Smart Factory connects machine, pretreatment, Pixel RIP and the Milow production software into one coordinated system. Your team spends less time searching, sorting and checking, and more time producing.

Best for

  • Print-on-demand and fulfillment operations with many single orders
  • Print shops and brands that want to grow without adding staff
  • Production managers and owners who want to see what is happening on the floor

The challenge

As order volumes grow, manual steps become the limit:

  • Files are searched, profiles chosen and settings checked by hand at every machine
  • Garments are carried between pretreatment, dryer, printer and press
  • Results depend on who is on shift
  • Nobody knows where an order is until someone walks the floor

More machines alone don't solve this. Fewer handoffs do.


The aeoon approach
One production system instead of many machines.

Every Smart Factory is a complete package: industrial DTG machine, pretreatment, Pixel RIP print software and the Milow production software, from one partner and with one contact for the whole system.

1. Less handling for your team

  • Pretreatment, printing and heat fixation in one process on Smart Factory ONE and PRO
  • One operator runs the whole machine
  • Every garment is identified by barcode or QR, no manual matching to orders
  • Clear instructions on every station, so new staff are productive quickly

2. Automatic RIP with Pixel RIP

  • With Milow, every design is ripped automatically as soon as the order arrives from the web shop or hot folder
  • At the machine: scan the garment and the finished print file is already there
  • Pixel RIP matches each garment to the right print profile, pre-installed at the machine
  • No searching for files, no wrong sizes, no ripping at the machine

Without Milow, Pixel RIP works standalone: the operator selects job and material at the machine and the matching profile is applied.

3. Full transparency with Milow

  • Live dashboard: throughput, cycle time, open orders, defects and bottlenecks
  • See the status of every order, station and garment in real time
  • Defects are reported with reason and station, the rest of the order continues
  • Workflows designed by your team, adapted at any time

4. Faster from order to shipping

  • Print files are ready before the garment reaches the machine
  • Parallel steps run at the same time, e.g. front and back on two printers
  • Fewer handoffs, fewer waiting times, fewer reprints
  • Same result on every shift thanks to fixed print profiles

Smart Factory concepts

Smart Factory ONE

Compact Ai1 · all-in-one in the smallest footprint

  • Pretreatment, printing and heat fixation in one machine
  • One operator
  • Cotton, polyester and blends
  • Up to 60 garments per hour*

Discover more

 

Smart Factory PRO

Kyo Ai1 · all-in-one at industrial scale

  • Integrated pretreatment, printing and heat fixation
  • One operator, widest colour gamut in the range
  • Cotton, polyester and blends
  • Up to 100 garments per hour*

Ask about Kyo Ai1

 

Smart Factory FLOW

Kyo Plus + PTB Line Up · modular line for high volume

  • Separate pretreatment line, so pretreatment never becomes the bottleneck
  • Large formats up to 100 × 200 cm on the front station
  • Grows station by station
  • Up to 180 prints per hour*

Discover more

 

* ONE and PRO: finished garments from one integrated process. FLOW: printing output of the Kyo Plus; pretreatment runs separately on the PTB Line Up. Output depends on design, material, operator and production setup; based on a 40 × 20 cm print size.


Typical workflow

Order from web shop → Milow → Pixel RIP (automatic) → pretreatment → printing → heat fixation → quality check → shipping

Every step is visible in Milow. On Smart Factory ONE and PRO, pretreatment, printing and heat fixation run in one machine with one operator.

Integration & scalability

  • Orders from web shop or order system via API
  • Open machine interfaces: OPC-UA and REST
  • Milow runs on-premise or in your own cloud, licensed by connected stations
  • Start with one machine and grow to a full line without changing platforms

Already running a Kyo Plus? It is the same platform as Smart Factory FLOW. Add the PTB Line Up, Pixel RIP and Milow, and your machine is extended, not replaced.

Related solutions

Next step
See the Smart Factory running

In a livestream from our factory in Kramsach we show automatic ripping, the Milow dashboard and the all-in-one workflow with your designs.

Talk to an expert Book a Livestream

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